Allied Catering Equipment (Pty) Ltd
SMALL PRISONS REQUIREMENTS
GENERAL
EQUIPMENT
GUIDELINES
FOR
PLANNING
OF
SMALL CORRECTIONAL
SERVICES
KITCHENS.
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TYPE ‘1’ KITCHEN - UP TO 500 INMATES TYPE 'A' KITCHEN - UP TO 1000 INMATES. ESSENTIAL KITCHEN AREAS : 1. RECEIVING & STORAGE (a) RECEIVING (b) VEGETABLE STORE (c) BULK STORE (d) DAY STORE (e) EQUIPMENT STORE(f) CROCKERY & UTENSIL STORE (g) BREAD STORE 2. COLD & FREEZER ROOMS 3. PREPARATION (a) VEGETABLE PREPARATION (DIRTY) (b) VEGETABLE PREPARATION (CLEAN) (c) MEAT PREPARATION (d) FISH PREPARATION (e) SPECIAL DIETS (f) GENERAL PREPARATION (g) BREAD 4. COOKING 5.
DISTRIBUTION & SERVING (a) TROLLEY WASH (b) UTENSILS & POTS 7. GENERAL AREAS (a) TROLLEY PARK (DIRTY) (b) TROLLEY PARK (CLEAN) (c) WASTE & DUSTBIN AREAS (d) OFFICES & TOILETS SCHEDULE OF EQUIPMENT. For all receiving and storage areas, supply shelving, racking and dunnage racks or pallets to generally suite size of these areas. Design standards should conform to approved Correctional Services specifications. Cold and Freezer room requirements generally form part of a separate Mechanical Services contract and are omitted from this brief. Prices are close estimates and for budget purposes only and must be checked more thoroughly at time of submission and are exclusive of V.A.T.. No ‘back-up’ equipment has been included. |
ITEM
|
Capacity |
Budget Price R each |
Upto 500 Type ‘1’ |
Upto 1000 'A' |
|
|
VEGETABLE PREPARATION (DIRTY) |
|
|
|
|
|
|
Platform scale (Receiving) - single phase |
150Kg. |
R6800 |
1 |
1 |
|
|
Potato peeler - single phase 0,75Kw. s/steel |
30Kg. |
R26000 |
1 |
1 |
|
|
Electronic scale - single phase |
10Kg. |
R1500 |
1 |
1 |
|
|
Hand wash-basin |
|
R850 |
1 |
1 |
|
|
Preparation table with cutting board |
|
R3600 |
1 |
1 |
|
|
Double -bowl sink |
|
R3900 |
1 |
1 |
|
|
Mobile pot-sink |
|
R3700 |
1 |
1 |
|
|
BUDGET TOTALS : |
|
|
R46,350 |
R46,350 |
|
|
VEGETABLE PREPARATION (CLEAN) |
|
|
|
|
|
|
Double-bowl sink |
|
R3500 |
1 |
1 |
|
|
Preparation table – mobile |
|
R4000 |
1 |
2 |
|
|
Vegetable loading trolley with Gn. inserts |
|
R1800 |
1 |
2 |
|
|
Veg.processing machine with 9-pack, feed-hopper - 0,75Kw. 1ph. |
12Kg. |
R45000 |
1 |
1 |
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
BUDGET TOTALS : |
|
|
R55,150 |
R60,950 |
|
|
MEAT PREPARATION. |
|
|
|
|
|
|
Double-bowl sink |
|
R3800 |
1 |
1 |
|
|
Preparation tables – mobile |
|
R4000 |
1 |
1 |
|
|
Meat Saw - 1,5Kw. 3ph. |
|
R13000 |
1 |
1 |
|
|
Mobile meat-troughs |
|
R4500 |
1 |
1 |
|
|
Chopping block (if applicable) |
|
R1300 |
1 |
1 |
|
|
Meat Mincer – 1,5Kw. 3ph. |
|
R7000 |
1 |
1 |
|
|
Lockable cupboard |
|
R2500 |
1 |
1 |
|
|
Electronic scale - 1ph. |
20Kg. |
R1500 |
1 |
1 |
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
BUDGET TOTALS : |
|
|
R38,450 |
R38,450 |
|
ITEM
|
Capacity |
Budget Price R each |
Upto 500 Type ‘1’
|
Upto 1000 'A' |
|
|
FISH PREPARATION (IF APPLICABLE) |
|
|
|
|
|
|
Double-bowl pot-sink |
|
R4800 |
1 |
1 |
|
|
Fish preparation table – mobile |
|
R4000 |
1 |
1 |
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
Fish Saw - 1,5Kw. 3ph. |
|
R13000 |
1 |
1 |
|
|
Mobile fish trough |
|
R4000 |
1 |
1 |
|
|
BUDGET TOTALS : |
|
|
R26,650 |
R26,650 |
|
|
SPECIAL DIETS (IF APPLICABLE) |
|
|
|
|
|
|
Preparation table |
|
R3600 |
1 |
1 |
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
Electronic scale - 1ph. |
10Kg. |
R1400 |
1 |
1 |
|
|
Special Diet pot, 100Litre tilting kettle - 3ph. 18Kw. |
100L |
R46000 |
1 |
1 |
|
|
BUDGET TOTALS : |
|
|
R51,850 |
R51,850 |
|
|
GENERAL PREPARATION. |
|
|
|
|
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
Double-bowl sink |
|
R4000 |
1 |
1 |
|
|
Lockable cupboard |
|
R2500 |
1 |
1 |
|
|
Preparation tables -mobile, to suite |
|
R4200 |
1 |
1 |
|
|
Food Mixer - 1,5Kw. 3ph. |
30L |
R45000 |
1 |
1 |
|
|
Wall-mounted hot water boiler - 9Kw. 3ph. |
90L |
R7500 |
1 |
4 |
|
|
Insulated coffee/tea containers |
25L |
R1400 |
3 |
10 |
|
|
BUDGET TOTALS : |
|
|
R68,250 |
R100,550 |
|
|
BREAD PREPARATION. |
|
|
|
|
|
|
Wash hand-basin |
|
R850 |
1 |
1 |
|
|
Preparation table |
|
R3300 |
1 |
1 |
|
|
Bread slicer - 0,37Kw. 1ph. |
|
R10000 |
1 |
2 |
|
|
BUDGET TOTALS : |
|
|
R14,150 |
R24,150 |
|
ITEM
|
Capacity |
Budget Price R each |
Upto 500 Type ‘1’ |
Upto 1000 'A' |
|
COOKING AREA |
|
|
|
|
|
|
Tilting frypan 80litre capacity, twin unit - 24Kw. 3ph. |
160litre |
R44000 |
1 |
2 |
|
|
Convection-steamer oven with , roll-in trolley - 33Kw. 3ph. electro-mechanical controls |
20pan |
R90000 |
1 |
2 |
|
|
Extra roll-in trollies for combi-steamers |
|
R8000 |
1 |
2 |
|
|
Double-pan fish fryers - 24Kw. 3ph. |
2*20L |
R12000 |
1 |
1 |
|
|
Jacketed cooking pot, non-tilting, 'prison phutu-' specifications - 24Kw. 3ph. 150litre |
150L |
R42000 |
4 |
- |
|
|
Jacketed cooking pots, non-tilting,prison phutu spec. 24Kw. |
250L |
R46000 |
- |
6 |
|
|
Gn. inserts 150mm.deep solid |
|
R240 |
40 |
80 |
|
|
Gn. inserts 65mm. deep solid |
|
R130 |
40 |
80 |
|
|
Gn. inserts 65mm. deep perforated |
|
R150 |
40 |
80 |
|
|
Gn. 1/1 grids |
|
R80 |
40 |
80 |
|
|
BUDGET TOTAL : |
|
|
R346,000 |
R612,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
DISTRIBUTION & SERVING AREAS. |
|
|
Upto 250 Type ‘1’ |
Upto 1000 |
|
|
Trolleys designed specially for the new style DCS installations, two required per module of 60 inmates (we can possibly halve these quantities stated)
|
30 inmates |
R22,000 |
16 |
33 |
|
|
Gn inserts for trolleys with lids |
|
R300 |
96 |
198 |
|
|
BUDGET TOTAL : |
|
|
R380,800 |
R785,400 |
|
|
WASH-UP AREAS. |
|
|
|
|
|
|
|
|
|
|
|
|
|
Trolley wash - high-pressure hoses and washers to suite |
|
|
|
|
|
|
Dishwashing system (if applicable) |
|
To suite |
|
- |
|
|
Double-bowl pot-sink |
|
R4600 |
1 |
1 |
|
|
Mobile pot-rack |
|
R3500 |
1 |
1 |
|
|
Receiving table to suite |
|
R3500 |
1 |
1 |
|
|
|
|
|
|
|
|
|
OTAL ESTIMATED BUDGET (excluding unpriced items) : TYPE ‘1’ KITCHEN : R 1,027,650 TYPE ‘A’ KITCHEN : R 1,746,350 ADDITIONAL INFORMATION :1) For larger kitchens, or where capacities are to be exceeded, additional equipment should be allowed for. 2) Cooking pots should be of the electric, self-generating steam or direct-steam operation type and should include special 'prison' modifications. 3) All stainless steel tables and sinks must incorporate stainless steel legs and should be mobile where possible. 4) Waste areas should be cooled and well-ventilated. 5) All wheels of trolleys must be site-acceptable. 6) The design for the trolleys for these prisons is critical as the requirement is that food is served directly into these trolleys for transport and distribution in the relevant module blocks. It is imperative that the food is served hot, hence the inclusion of the special silicone elements. 7) Provision should be made for ample chilling and freezer space.
8) Eating utensils are site-specific and
do not form part of this brief. They are however generally accepted to be a
3-compartment tray manufactured either from polycarbonate or stainless steel
material. 9) Provide enough space to store pots and Bain-Marie (Gn.) pans to suite. 10) A dishwasher is recommended for hygiene purposes. Where this is not possible, provide enough soak-tanks, pot-sinks and storage for utensils. 11) Supply suitable shelving and racking where appropriate.
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